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| Filament Yarns |
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| Draw Textured Yarn (DTY) |
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| DTY is a partially drawn, fully oriented polyester multifilament yarn with soft crimp, high bulk and texture with cotton feel and very high durability and retention properties. This is manufactured by texturing partially oriented yarn using texturing machines. DTY is suitable for fabric end uses like outer/inner garments, skin-clinging garments, furnishings, upholstery, etc. This is a replacement of cotton and cotton blend yarns with very low moisture content. |
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| Technology |
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- DTY is produced on the latest high-speed draw texturing machines with identical capability.
- Total quality checks are done with respect to dye ability. Bulk and elongation is closely monitored for consistency on captive weaving installations.
- Electronic package-size measuring units ensure uniform textured yarn package.
- A consistent level of high quality anti-static lubricating oils, together with an option of incorporating adequate interlacement, is applied for purposes of warping without sizing.
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| PRODUCT RANGE -POLYESTER TEXTURED YARN |
| Semi Dull Raw White Yarns with Round Cross-Section |
| Denier |
Filaments |
| 75 |
34 |
| 80 |
34 |
| 100 |
34 |
| 150 |
34 |
| 150 |
48 |
| 150 |
100 |
300
300 |
68
72 |
300
480
570 |
96
68
192 |
600
900 |
136
216 |
Non Intermingled (NIM)
Slight Intermingled (SIM)
High Intermingled (HIM) |
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PACKING |
| Carton Size (L x W x H) MM |
675X450X290
(Export Small Carton)
1120 x 900 x 1125
(Export Jumbo Carton) |
6 Bobbin/ Carton |
5.5 Kg per Bobbin
80 Bobbin / Carton
5.5 Kg per Bobbin |
Textured yarn is packed in sea worthy cartons, taped with BOPP tapes and strapped using polypropylene strips.
Cartons are palletized product wise and stored in high rise stacks in the Plant before dispatch. |
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| 5.5 KG BOBBIN-EXPORT |
1X40
CARTON |
1X40
JUMBO BOXES |
| No. of Cartons |
640 |
48 |
| Gross Wt (Tons) |
23.5 |
23.5 |
| Nett Wt (Tons) |
21.2 |
21.2 |
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| Partially Oriented Yarn (POY) |
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| Polymer in the melted form from poly-condensation section is cooled in polymer cooler, filtered and after pressure boosting it is distributed to the spinning manifolds and then to the spinning positions. The polyester melt from spinning position is extruded through spinnerets by variable speed driven spinning pumps. The extruded filaments are cooled by precisely controlled conditioned and filtered air in quench chamber. The filaments are then passed through the finish application system. The filaments are taken on take up winders and finally wound on bobbins. The yarn produced is extremely fine and the unit of fineness is denier. The spinnerets and spinning manifold are jacketed and heated with dowtherm vapour. |
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| Technology |
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- Yarns are produced by a continuous polymerization process.
- Strict quality control of denier orientation and spread, along with computer-controlled draw force testing, ensures maximum consistency of yarn performance during and after texturing.
- All critical yarn proprietary such as draw force, tenacity, elongation, lustre and shrinkage are closely monitored and controlled.
- A special proprietary spin finish protects the color and lubricity of the yarn over long periods of storage.
- Controlled interlace in filaments as well as the special finish enable the yarns to be textured at speeds of 750 mpm and above.
Polyester yarns are produced exclusively from PTA (Pure Terephthalic Acid) to ensure a pure, uniform polymer of remarkable whiteness. |
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| PRODUCT RANGE - PARTIALLY ORIENTED YARN (POY) |
| Semi Dull Yarns with Round Cross-Section |
| Denier |
Filaments |
126
126 |
34
108 |
| 130 |
34 |
| 145 |
34 |
| 165 |
34 |
| 235 |
34 |
| 235 |
48 |
| 250 |
34 |
| 250 |
48 |
| 250 |
100 |
| 360 |
34 |
| 485 |
96 |
505
505 |
68
96 |
| All yarns are interlaced for high speed processing |
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| Carton Size (L x W x H) MM |
| 1380X905X1250 |
42 Cheese / Carton |
| 21 Kg per Cheese |
POY is packed in sea worthy Jumbo cartons, taped with BOPP tapes and strapped using Polypropylene strips.
Cartons are palletized product wise and dispatched. |
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| Fully Drawn Yarn (FDY) |
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Fully Drawn Yarn is produced by a process similar to POY manufacturing except that the yarn is produced at higher spinning speeds coupled with intermediate drawing integrated in the process itself. This allows stabilization through orientation and crystallization
- Yarns are produced by a continuous polymerization process.
- All critical yarn properties such as tenacity, elongation, lustre variation and boiling water shrinkage are closely monitored and controlled.
- Controlled interlace enables the yarns to be twisted or sized in subsequent operations.
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| Features of FDY |
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- Intermingled FDY yarns are suitable for direct twisting, warping and weaving.
- Less waste and high efficiency in subsequent processes due to higher package weight (10 kg).
- The fabric made from these yarns have a feel and drape similar to fabrics. Produced from pure silk resulting in high realization of product quality.
- These yarns eliminate draw-twisting and sizing process reducing the cost of products for light and medium range of fabrics.
- There is high efficiency and low breakages in warping because of excellent package quality produced on craft winder.
- Excellent dyeing consistency
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| PRODUCT RANGE - FULLY DRAWN YARN (FDY) |
| Semi Dull Yarns with Round Cross-Section |
| Denier |
Filaments |
| 50 |
48 |
| 70 |
34 |
| 70 |
72 |
| 80 |
34 |
| 80 |
72 |
| 100 |
48 |
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| Carton Size (L x W x H) MM |
| 640X340X420 |
4 Bobbins / Carton |
| 10 Kg per Bobbin |
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| 10 KG BOBBIN |
1X20 |
1X40 |
| No. of Cartons |
270 |
540 |
| Gross Wt. (Tons) |
11.88 |
23.76 |
| Nett Wt. (Tons) |
10.8 |
21.6 |
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